Capture every container detail with STS Crane OCR

Boost terminal efficiency, safety, and accuracy with real-time STS Crane OCR

Container details are critical for your operations. CERTUS STS Crane OCR automatically captures every container detail during loading and discharging without any impact to optimal spreader flights or the need of any extra illumination.

The sophisticated image capture and recognition system is installed directly on the crane and integrates with the terminal operating system to ensure all captured data is instantly available for terminal operators.

STS Crane OCR explained in a simple info graphic

How does it work?

Captured images from the STS Crane, including five sides of the container, are instantly processed by our AI engine. As each frame arrives, the system performs OCR and quickly extracts the relevant data. Next, it determines the final recognition result within seconds. Afterward, the system forwards this result to the central exception‑handling software, which then validates it against TOS data to ensure transaction accuracy.

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Recognition Features

Our STS Crane OCR system automatically detects key container and vehicle data with high accuracy.

IMPROVED SAFETY

Safer operations

No more clerks working beneath moving cranes. Our STS Crane OCR system actively automates data capture, keeping your team out of harm’s way while ensuring your operations continue to run smoothly.

By removing the need for manual input in hazardous zones, the system significantly reduces the risk of accidents and minimizes downtime. In addition, it consistently delivers accurate data, even in fast‑paced, high‑traffic environments.

MORE PRODUCTIVITY

Boost your productivity

The hand‑off between the STS crane and the Terminal Tractor is now fully automated, allowing the TT to move away from the crane more quickly and immediately boosting overall productivity.

By eliminating manual data entry, the system also reduces the risk of human error and ensures consistently accurate transactions. As a result, container handling becomes more efficient, and your operators can maintain reliable performance even during peak hours.

Operator managing container exceptions via CERTUS STS Crane OCR system from a central desk for streamlined terminal operations.

CENTRAL CONTROL

Exception based operations

With automated data capture, you can shift to an exception‑based operation. Your team actively monitors and manages all activities from a single desk inside your office, streamlining oversight and reducing on‑site interventions. As a result, decision‑making becomes faster, and only true anomalies require attention—freeing up valuable time for more strategic tasks.

4K CLARITY

Quality Performance

Our STS Crane OCR system relies on industrial‑grade 4K cameras with integrated wiper functionality, ensuring clear image capture even in challenging weather conditions. Built for long‑term durability, these cameras require minimal maintenance while consistently delivering high‑resolution images for precise OCR processing. As a result, the robust design maximizes reliability and significantly reduces operational downtime.

High-resolution 4K wiper camera designed for STS crane OCR systems, ensuring clear image capture in all weather conditions

In the loop

Technician installing CERTUS OCR camera on STS crane for automated container recognition

How much time does it take to install Crane OCR?

Considering STS Crane OCR but afraid it will costs to much delay or disturbance in your operations?

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STS crane equipped with CERTUS OCR cameras at Evergreen terminal, enabling automated container recognition.

Business Case: STS Crane OCR at Evergreens KCT Terminal

Enhanced operational visibility and efficiency. Automation at the quay is driving smarter container handling at Evergreens KCT Terminal.

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Container lifted by STS crane with CERTUS OCR system highlighting container features for automated recognition and tracking.

What features do I need on a Crane OCR System?

Crane OCR automatically captures every container move during the loading and discharge. But what data should it capture?

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Smart Hardware for Reliable Data Capture

CERTUS STS Crane OCR uses IP‑based cameras with pan, tilt, and zoom capabilities, delivering high brightness and sharp resolution for optimal image quality. These cameras are mounted on each STS crane, with the quantity adjusted according to the selected features. Moreover, our latest models include a self‑cleaning function: when the AI detects dirt or water on the lens, a built‑in wiper activates automatically to restore clarity.

Meanwhile, the OCR engine operates on a ruggedized controller housed in the crane’s E‑house and connects to the cameras through a dedicated local network. From there, the OCR output is transmitted to the central server via LAN or Wi‑Fi, depending on the site configuration.

Technician cleaning a crane OCR camera to ensure optimal performance

Ensure optimal performance with our Maintenance & Support services

Our Crane OCR solutions are designed for accuracy and efficiency, but regular maintenance ensures long-term reliability. CERTUS offers a standard warranty and various Maintenance & Support programs to keep systems operational at the highest levels of availability and performance.

Maintenance & Support

FAQ

The CERTUS STS Crane OCR system consistently delivers an average recognition rate of over 98%, even during high-volume operations with more than 1,400 container moves per shift.

Yes, CERTUS STS Crane OCR is designed to integrate seamlessly with your existing TOS. We have experience working with all major TOS platforms and can also support integration with smaller, locally developed systems.

With the CERTUS project approach, interference to the operational flow is minimal. A single Crane can be equipped within one workweek and can be done in parallel with regular maintenance. CERTUS will train local resources on the job during installation.

This depends on the type of container terminal and whether it is trans shipment or import/export. Most common features are Container Code, ISO Code, Terminal Tractor ID, 5 sides Damage Images, Hazardous Label recognition and Seal detection.

CERTUS Crane OCR system supports identification of the Terminal Tractor ID. Major benefit is that the terminal tractor can leave faster from the berth, increasing the overall productivity. The OCR system instantly confirms the transaction to the terminal operating system.

Exceptions are made available in real time through the CERTUS PASS Crane OCR Navigator software. Each transaction is automatically validated against the Terminal Operating System (TOS) data. Thanks to this centralized interface, a single clerk can efficiently manage and resolve exceptions from their desk.